How to Use 5 Whys as a Problem Solving Tool

The 5 Whys technique involves asking "Why?" repeatedly—typically five times—to identify the root cause of a problem. The number five isn’t r...

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How to Conduct a Performance Discussion

Providing positive feedback to an employee is easy, right? Smiles and emotional high-fives are exchanged, while everyone feels warm and fuzz...

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Onboarding: Confessions of a Plant Engineer

My Interview with Gary Goodluck

I had the opportunity to interview a plant Chemical Engineer recently. For the sake of anonymity I'll call ...

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Cascading Objectives

What is at the Root of Conflicting Objectives?

Over the course of my career, I’ve been involved with the Annual Objective Process for decad...

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A Two Role Focus

If you want to maximize success within the structure of a manufacturing company simply focus on two roles: the sales role and the machine op...

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Why Work in Manufacturing?

Working for a manufacturing company is where it’s at! Most people don’t realize it though. People outside of it see manufacturing through th...

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Paul Bunyan with Six-Sigma Tools

Powerful Six-Sigma Tools for a Job Shop

I’m not a big fan of force-fitting lean and six-sigma tools into applications that just don’t make ...

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