How to Create a Lean VMI System (Part I)

If your operation is suffering from raw material inventory problems such as excessive stock, stock outages, frequent transactions and inaccu...

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Assessing a Factory: The FINAL FOUR and More

Within an hour, you can assess the success level of a factory. If you are invited to a manufacturing plant for any reason, for example as a ...

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Establishing Lean Culture

Moving the Culture Forward - Stay the course with Lean

In the beginning steps of your lean journey, not everyone will be on board and wal...

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From Kaizen to Continuous Improvement

Kaizen Kickoff Complete! But now what?

So you are fully committed to your lean implementation and there is nothing that is going to get in ...

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How to Launch Lean Manufacturing

The Lean ROIĀ 

Lean plants are safer, produce higher quality products, ship product on-time and produce at lower costs than non-lean plants....

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The Value of a Value Stream Map (VSM)

What is a value stream? A value stream is the flow of all information and materials used to create customer value. This "value" could be a f...

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How to do the MUDA Walk

Lean Manufacturing identifies 8-types of waste. These wastes in lean terms areĀ called MUDA, a Japanese word meaning "wasteful". A MUDA walk ...

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